De-soldering ICs
Use a hot-air paint-stripper,1400W,500 degree centigrade,with 2 level heat
control to prolong element life. Activity may appear fearsome but it is no
worse than a flow-solder bath.Pre-heat for one minute then apply to pcb,make
extractor tool to pull ic from component side. Make an IC extractor from an old large pair,10 inch, of
circlip pliers,the jaws need to open out enough to clip around the ends of up to 64 pin
ICs with enough force to overcome the mechanical force of the situation where all
the pins are angled relative to the PCB holes.Forge around both of the original circlip
pins,one joggle at right angle to clear the heigth of the ICs and a slight inwards joggle
to make purchase on the underside of the IC,grinding a wedge angle to the points
helps particularly where there is no clearance between IC and pcb.
[ Because of these joggles this tool is also useful for depressing the rear grippers
and releasing of that type chassis mount fuseholders and switches when internally surrounded by other
components ]
Use this technique for salvaging (working order) up to 64 pin ics ( when practised ),other
components, sm and even repair (tracks are not dislodged).For repair work beware of
spatter of molten solder causing solder bridges on adjascent compoents because if you
are doing the job properly,ie not dislodging pcb tracks the IC must be pulled out with
some force and the board tends to flex so possibility of flicking solder.
The secret is to be as quick as possible,idealy the body of the extracted ic will
be just about handleable rather than too hot to touch.Try practising on a board
with close packed TTL chips or similar and aim for an extraction rate of
something like one every 2 seconds.Between boards keep the hot air gun running on
low power setting (not switching off).Don't rest the gun against the board when heating
as vibration seems to affect the element life also don't allow the board to
flex back onto the gun for the same reason.Hold the gun so airflow is angled to the board
as solder spat directly into the nozzle can kill the element.
About the only components that cannot be removed with this technique are parts
moulded in soft plastic,e.g. crystal sockets,rf coils with plastic former (IF coils usually OK)
some DIP switches. Even these are desolderable intact if the body of the component is previously
cooled with a blast of aerosol freezer spray.

SAFETY NOTE:- ensure good ventilation, use safety goggles because trapped
water etc in the capaillary structure of glass fibre reinfiorced PCB can super-
heat to steam and jet out molten solder,also it is possible to overlook small
electrolytic capacitors on the solder side of the board which of coarse explode
with the direct heat of the hot air gun and beware of very
slight risk of combustion of adjascent flammable parts especially where
components have extra (un-noticed) mechanical bonding leading to extended
duration of heating activity.